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Thanks to its design and the colors selected, the FOLIANT Laminators have been branded the YELLOW MACHINES around producers of one-sided laminators, their distributors, and printers from all the world.
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FOLIANT Mercury 760 NG Print E-mail

 

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FOLIANT Mercury 760 NG

  The FOLIANT Mercury 760 NG is a next generation of popular SF version. It is very compact industrial laminating machine, constructed for a heavy duty digital and offset outputs lamination. It is equipped with an integrated suction feeding head Foliant and a high speed bump separator.  Several options are available for the Mercury machine – Foliant Foiler, pallet stacker, etc.  Due to its high pressure system, format and performance the machine is suitable for all jobs – all kinds of digital printed sheets lamination and high volumes of offset printed sheets size B2+ lamination too. The machine maximum speed is up to 20 m/min., while performance is 1300 sheets per hour of B1 portrait (white paper 200 gsm).

Max Speed
20 m / min.
Feeding
Automatic
Feeding System Feeding head Foliant
Feeder's Load Capacity
40 cm
Overlaps Automatic, PLC controlled
Overlaps Accuracy
+ / - 2 mm
Separation Automatic, bump rollers
Paper Weight
115 - 600 gsm
Main Roller Pressure System
Pneumatic
External Compressor Requirement
150 l / min, 6-8 bar
Min. Sheet Size (w x l)
20 x 30 cm
Max. Sheet Size (w x l)
76 x 110 cm
Max. Performance 1300 B1 / hour
Warm Up Time
8 min.
Temperature Control
80 - 140°C
Power Supply
3 ph., 400V AC, 50-60 Hz
Power 6000 W
Dimmensions (w x l) incl. Jogger
140 x 330 cm
Weight 680 kg
Jogger 760
Optional
Pallet Stacker - Semiautomatic
Optional
Semiautomatic Stacker Capacity
65 cm
Air Shaft
Optional
Foliant Foiler
Optional
PET Module Optional
Film Loader Optional

Feeder

The FOLIANT Mercury 760 NG is equipped with a rising pile back separation stream feeder and with a suction feed head Foliant. It is driven by an Omron servo motor and controlled by a machine central PLC. The Becker vacuum pump is used for sheets back airing. The overlaps are electronically controlled, in an „in-run“ automatic mode, from the touch screen. The accuracy is +/- 2 mm under-lap (in a constant speed). The feeder is fitted with a lifting plate and its capacity is a 40 cm pile of paper.

Laminator

The FOLIANT Mercury 760 NG laminator maximum sheet size is 76 x 110 cm. The minimum sheet size is 20 x 30 cm (A4).The FOLIANT Mercury 760 NG machine is a single sided thermal industrial laminator, laminating the 115 – 600 gsm paper.
The laminating unit is equipped with an adjustable twin decurl unit:

  • With a decurl blade for offset printed sheets decurling
  • With a decurl roller for digital printed sheets decurling (to prevent the scratches on sheets printed on both sides by digital print with sensitive inks).

The roll of a film is mounted on a quick-changed shaft with a film tension control breaker. The shaft capacity is up to 3000 m of the 24 - 31 microns film. The film holder unit is equipped with a trim slitter and a perforating wheel.
The laminating process is made between two laminating rollers - a highly polished chrome roller, and a lower hard rubber pressure roller. The laminating roller is heated with a dry electric system inside the roller, with a sensitive temperature sensor. The warming up time is shorter than 10 minutes. The pressure is pneumatically adjustable, with an extra independent control knob for each roller edge.

The machine is fitted with OMRON Programmable Logic Controllers, which control all machines’ functions. The used PLC system includes many automation items for an easy control of the machine and a reliable lamination. The whole machine is controlled by an interactive easy understandable icon touch screen panel – no language version is needed.

Separator

The integrated bump separator (sheeter) is equipped with a pair of fast cycling rollers. The process is controlled from the machine PLC unit. The separated sheets are delivered into a vibrating jogger (optional) or a pallet stacker (optional).

Laminating Films

The machine laminates the BOPP films (23 – 42 microns) and Nylon films (max. 35 microns). The PET films (max. 25 microns) can be laminated with the optional module only.

Safety Measurements

FOLIANT Mercury 760NG is certified by independent testing laboratory DGUV Test and obtained GS mark ("Tested Safety"). The measurements for operators safety are better then required by law in order to minimize injuries.

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Options

  • Jogger 760*

It is an adjustable vibrating reception unit for the laminated sheets stocking. Its capacity is 10 cm pile of sheets. Suitable for every paper weight.

  •  Pallet Stacker - Semiautomatic*

Simplier version of Pallet Stacker. The pallet is placed on scissors hydraulic forklift. Movement down is controller by machine. Movement up have to be dony by operator manually pumping with the lift. Pile of paper is made by pneumatic back and side stops. Capacity is 70 cm of paper. One pallet included.

  •  Foliant Foiler

Winding device that allows use of metalized film (gold, silver, red, etc.) and spot varnish film. Such films sticks to print from digital printing machine only and unused film have to be winded again.

  • Micro-adjustable air shaft

Standard film holder is replaced with shaft for quick tool-less film replacement. Air shaft holds the film in place by pillow filled with pressurized air. Air gun is supplied as well.

  • PET Films Lamination Module

It is module integrated inside the separator for the PET films processing (max. 25 microns).

  • Film Loader / Manipulator

 It is an electric lift with a film core adaptor for loading heavy rolls of film (max. capacity 125 kg). The device is not integrated with the machine.  It is only connected with the machine electric circuits.

*Important - the machine have to be operated either with Jogger or Pallet Stacker.

pallet stacker - standard

air-shaft low

 metalized film imprinting unit

 Jogger-530-film-loading-crane

 

© FOLIANT EU s.r.o., Štefánikova 1347/III, CZ 293 01 Mladá Boleslav, Czech Republic, společnost je registrována u Krajského obchodního soudu se sídlem v Praze, oddíl C, vložka 56662. IČO: 25634569, DIČ: CZ25634569 | webmaker spojenec.eu